Metal Joining – Choosing Between Traditional Methods and Bespoke Adhesives

Written by Traci Robinson. Posted in Tech

  Joining various metal components permanently has been an essential part of a number of industries for much of recent history. Over time, the processes and technology used to join metal components have been advancing and evolving at an incredible speed, introducing an ear where quality results and low manufacture costs are expected as standard. Nonetheless, a large number of influential players across a vast array of manufacturing industries have begun using bespoke adhesive products as cost-effective alternatives to traditional joining. Working with medical tape convertors and adhesive manufacturers, a variety of businesses and brands are quickly beginning to discover the mane advantages of switching to adhesive products. [Not a valid template] Undoubtedly, the whole concept could be something of a tricky idea to fully grasp for people that have been effectively and instinctively using traditional joining techniques for many years. However, the switch to custom adhesive products is the kind of switch that simply only happens one way – there is usually no going back once the incredible advantages have been experienced first-hand.

1 – Metals Which Are Incompatible

For instance, there are always certain kinds of metals that are simply incompatible when it comes to traditional joining methods. If several metal parts for instance were to have different melting points, the whole process of joining them using traditional welding would be quite challenging to say the least. To the contrary, modern adhesive products completely eliminate the need for any heating whatsoever, guaranteeing inter-material compatibility. What is more, bespoke adhesives could be produced for purpose in order to ensure they can work flawlessly when used.

2 – Perfect Joining

It is naturally no secret that while to carry out a welding job is not usually a highly costly process, the same can’t be said for the special equipment needed or the electricity required to power the process. Indeed, setting up in the first place to weld on a large scale is known to be extremely expensive, especially when including the costs of maintaining, repairing and generally looking after the hardware. With bespoke adhesive products on the other hand, very often it’s basically only the adhesive product that is required with no additional accessories, tools or power required.

3 – No Extra Finishing

One of the inconveniences associated with traditional metal joining is the way that extra finishing is very often needed, in order to minimise the visual traces of the weld itself. Whether it’s an instance of the metal components becoming discoloured due to the temperature, an uneven finish resulting in protrusions or any kind of damage whatsoever, the joining usually doesn’t simply end when the weld has been carried out. On the other hand, to use bespoke adhesive products is to enjoy absolutely no damage whatsoever on the overall aesthetic of the components, eliminating the need for any extra finishing.

4 –Strong Bonds

While traditional welding methods are applied on a relatively limited area, bespoke adhesives can be spread out quite more evenly. So instead of the metal part in question be joined only around the edges for instance, the complete surface that connects the two metal components could be joined together with incredible strength. Along with creating a join that is much stronger, this method also creates a highly effective seal between the components, thus minimising the likelihood of corrosion and rust.

5 – Invisible Bonds

Even with a lot of efforts invested in extra finishing, it could prove extremely difficult or impossible to entirely hide the evidence of traditional welding. There might only be minor traces of discolouration or damage, but quite often the traces are there. It is the opposite when custom adhesive products are used as the entire bond is created only where the components come into contact and is hence completely invisible from the outside.

7 – Fragile Materials

Last but not least, by using bespoke adhesives manufacturers immediately open up an extraordinary world of opportunities when it comes to the various components and materials that could be bonded. The aggressive and intensive nature of traditional welding rules many sensitive materials out of the equation – materials which would be damaged or destroyed during the welding process. When using bespoke adhesive products on the other hand, the whole process is made much gentler and compatible with a huge range of fragile and sensitive materials and components.

Traci Robinson

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